HAINZLHAINZL
HAINZLHAINZL

SYSTEM SOLUTIONS

Development and integration of complete
drive and automation systems
We make mobile machinery smarter, more efficient, and more powerful.

Today’s machines must deliver more: higher productivity, lower energy consumption, and intelligent functions. True performance is achieved when hydraulic, electrical, and mechanical drives, control systems, and software work together seamlessly.

As an experienced system partner, we support you from the initial analysis through to series production and develop solutions tailored precisely to your requirements.

Our goal: technology that meets the highest standards.

SYSTEM INTEGRATION

Your perfectly coordinated complete system

High-performance machines are the result of the coordinated interaction of all relevant technologies.

We help you design machines and systems that are technically reliable, efficient, and functionally sound. As a system integrator, we take on the task of combining hydraulic, electrical, and mechanical technologies with control and software functions.

In doing so, we handle the selection of suitable technologies, the design of individual components, and their integration into a complete system architecture.

Our goal is to develop a robust, efficient system with defined functional and performance parameters, tailored to the specific customer requirements.

Our Technologies
Electric drive systems
Hydraulic drive systems
Mechanical drive systems
Fluid and Thermal Management
Centralized lubrication systems
Electric drive systems

We develop complete electrical and electromechanical drive systems, including integration into the machine architecture. We can implement your specific requirements using high-voltage or low-voltage technology. We handle the selection from a comprehensive product portfolio of drive motors, inverters, power electronics, and controllers.

Our Expertise

// System design of electrical and electromechanical drives
// Control technology for industry, mobile machinery, and electromobility
// Software development for control, diagnostic, and safety functions
// Integration into existing or new system architectures

Your Benefits
You receive an electrically optimized drive system with defined performance, high efficiency, and seamless integration into your application, including software, interface management, and parameterization.

Hydraulic drive systems

We develop hydraulic drive systems for applications that require high power density, robustness, and dynamic control. To achieve this, we select suitable components from leading manufacturers and integrate them into a complete system for you.

Our Expertise

// Sizing of pump systems and valve technology
// System design for mobile machinery, industrial plants, and special applications
// Control and regulation technology for hydraulic systems
// Analysis of load profiles, energy consumption, and thermal behavior
// Commissioning, functional validation, and system optimization

Mechanical drive systems

We develop mechanical drive systems that ensure precise power transmission and high operational stability. To achieve this, we combine suitable gearboxes, clutches, brakes, shafts, and other components and integrate them into the machine’s overall mechanical structure.

Our Expertise

// Sizing of mechanical components
// Integration of gearboxes and couplings
// Service life calculations regarding torques and load profiles
// Coordination between mechanical, hydraulic, and electrical subsystems

Antriebstechnik - Kupplung
Fluid and Thermal Management

Our fluid management supports you in oil and fluid maintenance, thereby contributing to safe and cost-effective machine and plant operation.
In addition, our thermal management ensures that your systems operate reliably within the most efficient temperature range.

Whether it’s e-mobility, industrial applications, or power electronics: We always offer the right solution.

Our Services

// Design of cooling circuits
// Calculation and optimization of fluid flows
// Integration into existing machine or vehicle architecture
// Validation of results through measurements and operational data analysis

Centralized lubrication systems

We design and integrate centralized lubrication systems that optimize your machine’s efficiency, reduce maintenance costs, and minimize downtime. By precisely metering the appropriate lubricant, you receive a highly efficient and environmentally friendly comprehensive solution.

We support you in system architecture, from the design of pumps, lines, and distributors to full integration into the machine control system and professional installation.

Our Services

// System analysis and design
// Component selection
// Integration into the control system, including monitoring and diagnostics
// Professional installation and commissioning

AUTOMATION AND SOFTWARE

AUTOMATION, FUNCTIONAL DEVELOPMENT, AND
System Architectures for Modern Machines

We develop automation and software solutions that make machines functional, efficient, and reliable. We support manufacturers of mobile machinery and special-purpose machines in designing control architectures, implementing control strategies, and implementing safety-critical functions.

Our focus is on robust, scalable, and technically sound systems that can be reliably deployed in demanding off-highway and industrial environments.

We combine high-performance hardware with functional software, thereby creating the foundation for automated processes, precise control, diagnostic capabilities, and digital services.

Hardware
Modern hardware for future-proof automation systems

Our hardware solutions form the foundation for reliable automation and software functions.
We design electrical system architectures using state-of-the-art electronic hardware and develop control cabinets and power distribution units (PDUs) specifically designed for efficient drive systems.

Our areas of application:

// Control hardware and sensor technology from leading technology partners
// Communication architectures (CAN, Ethernet, IO-Link, etc.)
// Control cabinets and power distribution units designed for high currents and EMC requirements under harsh environmental conditions
// Hardware diagnostics and protection concepts

Reference 
>> M.A.H Holzinger - Concrete Lintel Production System

Software
Smart software for automation, security, and efficiency

Our software takes automation, efficiency, and functional safety to a whole new level. With intelligent functional structures, modern system architecture, and well-designed operating concepts, we expand your machine’s digital capabilities.

Key Areas of Our Software Expertise

// Semi-autonomous and highly automated processes
// Reduced operator workload through intelligent assistance functions
// Reproducible work processes and increased productivity

// Optimized drive control
// Dynamic load management
// Reduced energy losses and lower wear

// Functionally safe software architectures (SIL/certification requirements depending on the application)
// Integrated safety functions for drives and motion control
// Protection of operators, machines, and the surrounding environment
// Security concepts for communication and access management

// Real-time diagnostics and fault detection
// Condition monitoring and trend analysis
// Remote access, telemetry, and OTA updates
// Integration with digital service platforms

// Clearly structured user interfaces
// Targeted visualization of machine functions
// Intuitive operating procedures for off-highway and industrial environments

Autonomy & Assistance
// Optimized drive control
// Dynamic load management
// Reduced energy losses and lower wear

Efficiency & Control Strategies
// Optimized drive control
// Dynamic load management
// Reduced energy losses and lower wear

Safety & Security
// Functionally safe software architectures (SIL/certification requirements depending on the application)
// Integrated safety functions for drives and motion
// Protection of operators, machines, and the environment
// Security concepts for communication and access management

Diagnostics & Connectivity
// Real-time diagnostics and fault detection
// Condition monitoring and trend analysis
// Remote access, telemetry, and OTA updates
// Integration into digital service platforms

HMI & Visualization
// Clearly structured user interfaces
// Targeted visualization of machine functions
// Intuitive operating procedures for off-highway and industrial environments

GET YOUR PROJECT STARTED WITH HAINZL MOTION & DRIVES

Smart, safe, personalized.

From concept to solution — we guide you through the
entire development process.

>> Request a project
crosschevron-down