HAINZLHAINZL
HAINZLHAINZL

EMBEDDED SYSTEMS

Smart to the series

WE BRING YOUR IDEA TO PRODUCTION

HAINZL Embedded Systems develops high-performance embedded hardware and software for your production series and, as an experienced E2MS partner, supports you from the initial idea to the finished embedded product.

 

We offer a complete solution that combines professional electronics development, customized embedded software development, precision EMS electronics manufacturing, and comprehensive after-sales service—all under one roof.

HAINZL Embedded Systems develops high-performance embedded hardware and software for your production series and, as an experienced E2MS partner, supports you from the initial idea to the finished embedded product.

We offer a complete solution that combines professional electronics development, customized embedded software development, precision EMS electronics manufacturing, and comprehensive after-sales service—all under one roof.

WE MAKE EMBEDDED SYSTEMS SMART—ALL FROM A SINGLE SOURCE.

Concept Development for Your Embedded System

The structured concept phase forms the foundation of successful embedded systems development. We conduct a detailed analysis of your requirements for your embedded product and guide you through a certified, future-proof E2MS development process.

// Analysis of customer requirements or the existing embedded system

// Design of a cost-effective and durable solution, including system integration

// Consideration of security aspects such as encryption and authentication

Embedded Hardware Development

Rugged embedded hardware is the foundation for long-lasting systems. Our electronics manufacturing division develops custom layouts and circuits for the mass-production application of your embedded system, optimized for maximum cost efficiency and long-term component availability.

// Development of custom embedded hardware for mass-production applications

// Optimization of embedded hardware for long-term availability and cost efficiency

// Leveraging experience ranging from low-power microcontrollers to high-performance systems

// Use of state-of-the-art development and testing technologies for EMC and safety testing

// Integration of bus systems and wireless technologies for optimal networking

// Seamless system integration

Embedded Software Development

Modern embedded software solutions enable powerful and flexible applications. Our experts in embedded software development and embedded programming implement modular architectures (e.g., based on Linux or C++) that meet cybersecurity standards and ensure high-performance networking.

// Modular software architecture for flexible adaptation to any requirement

// Expertise in cybersecurity and networking in bus systems and wireless technologies

// GUI development using modern frameworks such as QT, QML, and Segger for intuitive HMIs

// Use of embedded Linux software for flexible and sustainable software solutions

// Comprehensive software expertise ranging from low-power microcontrollers to high-performance processors

// Customized design for optimized HMIs and user interfaces

// Use of state-of-the-art technologies such as Linux, C++, and server-based remote maintenance solutions with data logging and parameterization

EMS Electronics Manufacturing

Precise EMS electronics manufacturing is crucial to the production quality of an embedded system. As a full-service EMS provider, HAINZL offers state-of-the-art electronics manufacturing—made in Austria.

// Use of state-of-the-art SMT assembly lines for maximum precision and reliability

// Manufacturing according to the highest quality standards, even for large production volumes

// Flexible adaptation of production to individual customer requirements for an efficient supply chain

// Scalable EMS and production capacities to respond quickly to short-notice changes and increasing demands

 

>> Learn more about our EMS manufacturing

Lifecycle Management & Support

Support throughout the entire lifecycle of your embedded system ensures the long-term functionality and continued development of your embedded product. We offer:

// Remote maintenance and support provided by experienced technicians

// Development of customized and sustainable embedded systems

// Design of maintenance-friendly embedded systems with a long service life

// Efficient migration and modernization of existing technologies to ensure your embedded system is future-proof

Concept Development for Your Embedded System

The structured concept phase forms the foundation of successful embedded systems development. We conduct a detailed analysis of your requirements for your embedded product and guide you through a certified, future-proof E2MS development process.

// Analysis of customer requirements or the existing embedded system

// Design of a cost-effective and durable solution, including system integration

// Consideration of security aspects such as encryption and authentication

Embedded Hardware Development

Rugged embedded hardware is the foundation for long-lasting systems. Our electronics manufacturing division develops custom layouts and circuits for the mass-production application of your embedded system, optimized for maximum cost efficiency and long-term component availability.

// Development of custom embedded hardware for mass-production applications

// Optimization of embedded hardware for long-term availability and cost efficiency

// Leveraging experience ranging from low-power microcontrollers to high-performance systems

// Use of state-of-the-art development and testing technologies for EMC and safety testing

// Integration of bus systems and wireless technologies for optimal networking

// Seamless system integration

Embedded Software Development

Modern embedded software solutions enable powerful and flexible applications. Our experts in embedded software development and embedded programming implement modular architectures (e.g., based on Linux or C++) that meet cybersecurity standards and ensure high-performance networking.

// Modular software architecture for flexible adaptation to any requirement

// Expertise in cybersecurity and networking in bus systems and wireless technologies

// GUI development using modern frameworks such as QT, QML, and Segger for intuitive HMIs

// Use of embedded Linux software for flexible and sustainable software solutions

// Comprehensive software expertise ranging from low-power microcontrollers to high-performance processors

// Customized design for optimized HMIs and user interfaces

// Use of state-of-the-art technologies such as Linux, C++, and server-based remote maintenance solutions with data logging and parameterization

EMS Electronics Manufacturing

Precise EMS electronics manufacturing is crucial to the production quality of an embedded system. As a full-service EMS provider, HAINZL offers state-of-the-art electronics manufacturing—made in Austria.

// Use of state-of-the-art SMT assembly lines for maximum precision and reliability

// Manufacturing according to the highest quality standards, even for large production volumes

// Flexible adaptation of production to individual customer requirements for an efficient supply chain

// Scalable EMS and production capacities to respond quickly to short-notice changes and increasing demands

 

>> Learn more about our EMS manufacturing

Lifecycle Management & Support

Support throughout the entire lifecycle of your embedded system ensures the long-term functionality and continued development of your embedded product. We offer:

// Remote maintenance and support provided by experienced technicians

// Development of customized and sustainable embedded systems

// Design of maintenance-friendly embedded systems with a long service life

// Efficient migration and modernization of existing technologies to ensure your embedded system is future-proof

YOUR BENEFITS

WITH YOUR IDEA AND OUR EXPERTISE IN SERIES PRODUCTION

// Partnership and Expertise:
With our cross-industry expertise in embedded systems development and our experience across various industrial sectors, we offer you customized embedded products and solutions that are perfectly tailored to your needs. As a full-service E2MS provider, we support you from the very first idea.

// Unlimited Connectivity:
Our embedded systems offer a wide range of connectivity solutions and enable seamless system integration into your existing facilities. Perfectly tailored embedded software and state-of-the-art embedded programming ensure that your machines are networked in a way that’s ready for the future.

// Mass Production Expertise and Electronics Manufacturing:
We optimize production costs and ensure high quality and on-time delivery. Our flexible EMS electronics manufacturing enables the seamless production of large-scale series, tailored to the specific requirements of your embedded system. Benefit from our decades of expertise as a reliable EMS service provider in industrial manufacturing.

// Your Idea for an Embedded System:
Your idea is the starting point. We ask the right questions and work with you to define the requirements for the subsequent electronics development. We design the optimal embedded hardware and the appropriate human-machine interface (HMI) tailored precisely to your requirements.

// Made in Austria:
High-quality embedded products manufactured locally in our electronics production facility, offering the highest level of application expertise and reliability worldwide. We are your regional partner in Austria for embedded systems.

PRODUCTS

FOR ALL MACHINE AND EQUIPMENT MANUFACTURERS WHO PRODUCE PRODUCTS IN SERIES
AND WISH TO OPTIMIZE THEM AFTER A SUCCESSFUL LAUNCH.

Embedded Systems HMI Steuerungsmodule MMI25-MMI22

Human-Machine Interface (HMI)
Modern human-machine interface (HMI) solutions are the face of your machine. We develop intuitive touchscreen control units and embedded products that stand out thanks to their user-friendly interfaces, smart color displays, and powerful processor technology.

Embedded Systems IO58

Control Modules
We develop smart embedded system controllers using a flexible, modular approach based on proven hardware and software modules. Upon request, we are happy to integrate your custom control board directly with a tailor-made HMI control unit.

Embedded Systems Fernwartung

Remote Maintenance
The remote maintenance package from HAINZL Embedded Systems is a comprehensive, tailored solution: We control embedded systems remotely—whether it’s a service team using a laptop or an end customer using a smartphone, we connect embedded systems securely and efficiently.

EMS Manufacturing
As a certified EMS service provider, our EMS manufacturing division produces electronic assemblies to the highest quality standards and ensures a seamless supply chain for the mass production of your embedded system.

Use Cases

Case Studies of Successful Customer Projects – Custom Embedded System Solutions in Action.

Guntamatic Firmengebäude

Guntamatic

How biomass heating manufacturer Guntamatic optimizes its systems using custom-developed technology from HAINZL—for maximum efficiency, flexibility, and future-proofing.

>> Learn more

Hargassner

For nearly 30 years, Hargassner has relied on embedded systems from HAINZL—more than 200,000 systems delivered are a testament to a partnership driven by innovation, reliability, and technical expertise.

>> Learn more

Ascendor

We had the opportunity to develop smart, flexibly integrable control solutions for Ascendor—to enhance user-friendliness, safety, and customization in modern elevator systems.

>> Learn more

FAQ - Frequently Asked Questions About Embedded Systems

The basics of embedded systems

Embedded systems are intelligent electronic systems that are directly integrated into machines, devices, or products.
They consist of specially tailored hardware and software and perform tasks such as controlling, regulating, displaying, networking, monitoring, or analyzing data.

HAINZL develops custom embedded systems for mass-produced products—from concept development through hardware and software development to EMS electronics manufacturing and support throughout the entire product lifecycle.

A PLC is a standardized, off-the-shelf control system used primarily in industrial automation applications. An embedded system, on the other hand, is a custom-developed combination of electronics, software, interfaces, and a user interface that is integrated directly into a product.

Embedded systems are particularly well-suited when a control system needs to be precisely tailored to a product, a machine, or a mass-produced device—for example, in terms of installation space, cost, energy efficiency, operating concept, interfaces, or long-term availability.

Embedded systems are particularly well-suited for companies where electronics, software, control systems, HMIs, or networking play a key role in value creation. They are used wherever off-the-shelf solutions are no longer sufficient or where the goal is to create a unique, distinctive product.

Embedded systems are particularly relevant for manufacturers where control, operation, connectivity, or additional digital functions make a decisive difference in the market. These include machine builders, equipment manufacturers, industrial companies, and suppliers of near-series technical products.

Custom Embedded System Development

Developing a custom embedded system is always worthwhile when off-the-shelf solutions are no longer sufficient. This is the case, for example, when specific functions, special interfaces, high performance, low power consumption, or long product availability are required.

A custom-designed embedded system allows for optimal adaptation to the product, eliminates unnecessary functions, and can save costs, space, and energy in the long term. Especially for mass-produced products, a custom solution offers advantages in terms of unit costs, service life, quality, and market differentiation.

A custom embedded system makes sense when specific functions, interfaces, or user interface concepts are required that cannot be implemented—or can only be implemented to a limited extent—using standard components. Special environmental conditions such as temperature, vibration, outdoor use, or high demands on energy efficiency and performance also justify custom development.

Other reasons for developing a custom embedded system include:

  • unique product features
  • optimized manufacturing
  • independence from off-the-shelf products
  • predictable product lifecycles without short-notice discontinuations
  • support for certifications and approvals
  • long-term availability of electronic components

A custom-designed embedded system is developed specifically for the application at hand. This results in solutions free of unnecessary features, technical limitations, or dependencies on off-the-shelf products.

Key benefits include optimized performance, lower energy consumption, faster response times, custom features, long-term availability, predictable product lifecycles, and optimized unit costs in series production. In addition, a custom embedded system can be seamlessly integrated into existing product architectures.

HAINZL Services and Development Process

HAINZL offers a complete, one-stop solution in the field of embedded systems: from the analysis of customer requirements through concept development, hardware development, software development, HMI development, system integration, and EMS electronics manufacturing to lifecycle management, remote maintenance, and after-sales service.

HAINZL takes into account issues such as component availability, testability, production costs, cybersecurity, environmental requirements, obsolescence strategies, and certifications as early as the initial development phase.

HAINZL supports the entire development process of an embedded system—from the initial requirements analysis to a production-ready solution. This includes analyzing customer requirements, creating circuit diagrams, selecting suitable components, developing the PCB layout, and preparing all necessary production documentation.

In doing so, HAINZL takes the following into account, among other things:

  • durable, readily available, and cost-effective components
  • temperature and environmental requirements
  • obsolescence strategies
  • PCB layouts suitable for mass production
  • testability and manufacturing optimization
  • support for certifications and approvals
  • modern user interfaces
  • cloud and backend integrations
  • system-level software and driver development

This results in embedded systems that are technically powerful, economically producible, and capable of long-term operation.

HMI and User Interfaces

Yes, a Human-Machine Interface (HMI) can be fully customized to the specific product, target audience, and application. Functions, menus, operating logic, display size, format, and design can all be customized. Landscape and portrait orientations, custom shapes, and adaptation to the housing and installation environment are also possible.

HAINZL develops modern user interfaces for embedded systems, using frameworks such as QT, QML, and Segger, among others.

A custom HMI for embedded systems makes machines, devices, and systems easier, more intuitive, and more efficient to operate. The user interface can be tailored precisely to the target audience, the location, and the workflows.

This allows functions to be clearly displayed, service processes to be simplified, and operating data to be visualized directly on the device. A custom-designed HMI also supports modern operating concepts, remote maintenance, parameterization, and diagnostic functions.

Remote Maintenance, Diagnostics, and Software Updates for Embedded Systems

During remote fault analysis and diagnostics, the embedded system collects relevant operational data. This includes the states of sensors and actuators, system parameters, logs, error messages, and events. This data can be used to analyze fault patterns and system behavior.

Access to live and historical data allows causes to be identified more quickly. This enables better preparation for service calls or the direct remote resolution of problems. This increases the availability of machines and devices and reduces downtime.

Remote maintenance offers many advantages for embedded systems. Problems can be analyzed in real time and often resolved directly from a remote location. Continuous monitoring allows anomalies to be detected early, before they lead to failures.

Additional benefits include:

  • Access to operational data
  • Analysis of error history
  • Adjustment of parameters
  • Remote software and firmware updates
  • Faster response times for service
  • Fewer on-site visits
  • Higher system and device availability

Yes. In modern embedded systems, software and firmware can be updated centrally and remotely. Such updates can be delivered in a targeted manner and installed securely on the system without the need for an on-site technician.

Automatic or remote updates are suitable for:

  • Security updates
  • Functional updates
  • Bug fixes
  • System performance optimization
  • Adaptations to new requirements

It is important to have a secure update strategy to ensure operational reliability, data integrity, and cybersecurity.

Retrofit, Safety, and Future-Proofing

Yes. HAINZL supports companies in modernizing, retrofitting, or completely redesigning existing control systems.

This is particularly useful when existing control systems are no longer available, components have been discontinued, or new requirements arise. These include, for example, modern interfaces, a new HMI, remote maintenance, cloud connectivity, higher performance, improved energy efficiency, or enhanced cybersecurity requirements.

Modern embedded systems can offer a very high level of security if cybersecurity is taken into account from the very beginning of the development process. Security should therefore not be tested only at the end, but should be planned for as early as the concept development, software architecture, and system integration phases.

Key security aspects include:

  • secure communication interfaces
  • access protection
  • authentication
  • encryption
  • secure software updates
  • protection against tampering
  • long-term maintainability
  • compliance with legal requirements such as the Cyber Resilience Act

A service provider that combines embedded systems development and electronics manufacturing ensures consistent quality, efficiency, and safety throughout the entire project. Development, manufacturing, testability, and production costs are considered together from the very beginning.

A particular advantage lies in product- and manufacturing-optimized development. Component availability, production processes, test concepts, and costs are taken into account as early as the concept phase. This results in solutions that are technically sound and can be economically manufactured in series.

In addition, customers benefit from greater planning reliability, shorter coordination channels, and rapid implementation of changes, optimizations, or scalability adjustments.

ELECTRONICS MANUFACTURING

With HAINZL, you get custom-designed embedded systems in series production—developed, manufactured,
and supported all under one roof

For over 40 years, HAINZL has been manufacturing electronic assemblies using state-of-the-art methods
and the highest quality standards—through our reliable EMS manufacturing.

>> Electronics Manufacturing

ELECTRONICS MANUFACTURING

Mit HAINZL erhalten Sie maßgeschneiderte Embedded systems in serienfertigung - entwickelt, produziert
und betreut aus einer hand

Seit über 40 Jahren fertigt HAINZL elektronische Baugruppen mit modernsten Methoden
und höchsten Qualitätsstandards - mit unserer zuverlässigen EMS-Fertigung.

>> Electronics Manufacturing
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